Repair, Maintenance, Refurbishment & Overhaul Services:
We offer a range of services and programs to ensure rotary equipment perform reliably, safely and efficiently. Our maintenance, repair and refurbishment services are tailored to help optimize the performance of critical equipment in different industries.
We cooperate with our customers to provide an appropriate planning, management and execution for repair, maintenance and modifications for all TAPCO products and also other rotary equipment of their plants.
TAPCO is focused on providing innovative repairs for any type of rotating equipment, regardless of OEM. Our goal is to deliver your equipment back to you in optimum mechanical condition. Increasing reliability and reducing downtime for every piece of equipment is our ultimate goal.
We have a dedicated team of Field Service Engineers and Technicians that are experienced in a variety of designs and OEMs.
In our own service shop, Professional repairs, refurbishment and overhaul are delivered to almost all types of rotary equipment. With years of experience behind us, we’ll save customers time and money wherever industry moves fluids.
When the equipment arrives to TAPCO service shop, it is sand blasted to remove any coatings, scale, or rust. Then, one of our engineers will perform a visual and dimensional check of all vital features and components. This includes all fits, running clearances, seals faces, and run outs of the shaft at a minimum.
After the inspection is completed, the engineer and our quoting department will develop a work scope detailing new components and repairs necessary to return damaged equipment to like new condition.
Once a repair is initiated, our technicians follow a strict series of repair processes to guarantee that repaired equipment achieves optimum efficiency, including:
Disassembly, non-destructive testing, visual inspection, dimensional and inspection. After the customer's approval of the quote, we rebalance, machine or replace parts as required to bring the machine back to original factory specifications.
After the successful repair of equipment, the inspection data along with the "as built " condition will be included in a final report. The final report includes an executive summary, the "as found" and "as built" conditions, as well as the balance reports for any rotating equipment.
TAPCO can also, through our refurbishment and Improvement Program (RIP) offer solutions that will restore customer’s rotary equipment to better than new condition and at the same time, extend equipment life, and provide significant reductions in energy costs and an increase in efficiency .
We are also able to offer below activities:
• Dynamic balancing to ISO/API tolerances
• Performance testing at our in-shop testing facilities
• Hydraulics analysis of equipment, with professional software’s to optimize operation
• Repairs are all guaranteed for one year!
Spare parts for pre-commissioning, commissioning, capital and 2 years operation are supplied according to requirements of customers in shortest possible time along with main equipment order or afterwards.
Providing solutions to improve the performance, availability & profitability of equipment:
By studying the equipment operation and working conditions of the plant and using the results of periodical inspections, TAPCO experts offer solutions for improving the equipment operation. What matters most in giving such offers is analyzing the system of fluids including the equipment and its upstream and downstream flows. For this purpose, the engineering team of the company investigates the issue in three branches of fluids, thermodynamics and digital analysis and uses these results to offer practical solutions.
Consultation for equipment selection:
We understand that EPC contractors need to have budget offers for different types of equipment, before taking part in EPC tenders.
This is why we are ready for consultation and cooperation with contractors in selecting the equipment and preparing the quotations, so that they can have a proper preliminary technical & budget commercial offer in a short time.
By studying process documents and datasheets of the project, the features of the equipment are selected. To achieve this aim, a proper choice should be made by having a thorough understanding of the process conditions and the employer’s expectations and considering three factors of efficiency, safety and the primary information obtained from studying the planning documents.
After this stage, TAPCO, with the cooperation of one of its professional vendors, gives the suitable financial and technical offer for the equipment so that the employer can use it for preparing the financial budget for the project.